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Engineering Technician – Toolmaker and Tool and Die Maintenance Technician Apprenticeship

Level: 3
Duration: Up to 4 years
Description:

Toolmakers and Tool & Die Maintenance Technicians are predominantly involved in the highly skilled, complex and specialist detailed work of manufacturing and maintaining the engineering tooling used to produce components, products and assemblies. These products, assemblies and systems affect all of our daily lives, whether it be for travel such as (cars, planes, boats and rail) energy, defence, food, clothing, packaging and health including medical equipment, devices and implants such as joint replacements. This requires the application of a broad range of activities including the interpretation of Engineering drawings and technical instructions and the use of hand, machine and automated computer controlled machine tools and measuring equipment.

Entry requirements:

A minimum of four GCSEs at grade 4 (C) or above including English, Maths, Science and Technology is desirable. Other equivalent qualifications are acceptable.

Where will I study:

Training 2000 Blackburn

What will I learn?

SPECIFIC SPECIALIST KNOWLEDGE AND SKILLS

• understand mathematical techniques, formula and calculations in a Toolmaking environment

• understand the structure, properties and characteristics of common materials used for the manufacture and repair of tooling, Moulds, Dies and jigs and fixtures

• understand the safe operation, correct selection and the application of a range of hand tools used for toolmaking and die maintenance, including grinders, drills, stones etc.

• understand the safe operation and operating principles of a range of complex and often state of the art workshop machinery (such as CNC lathes, milling, grinding and erosion machining centres, drilling and welding equipment)

• understand how to set up and operate the machinery/ equipment efficiently and effectively

• understand the principles of how the relevant tools, dies, jigs and fixtures being manufactured/maintained function, the operating sequences, the purpose of individual components/ systems and how they interact

• Understand the application of pneumatics, hydraulics, electrical and electronic systems as applied to various moulding, injection, pressing and similar associated machinery.

• read and interpret relevant data and documentation used to produce and/or maintain tool and die components, assemblies and systems

• apply methods and techniques to produce, assemble, disassemble repair and/or maintain tools, dies, jigs and fixtures as applicable to the employer requirements

• manufacture components (such as tooling, dies, jigs and fixtures)

• undertake testing to confirm correct operation, and of the effectiveness of repairs and maintenance activities carried out.

• undertake equipment/asset care and/or Preventative Planned Maintenance processes and procedures

• Carry out complex fault diagnosis and repair activities covering the following technologies as applicable to the tool, die, jig and fixture environment: – Maintaining mechanical equipment – Maintaining fluid & pneumatic power equipment – Maintaining electrical & electronic equipment – Maintaining process control equipment

• contribute to the business by identifying possible opportunities for improving working practices, processes and/or procedures

Method of delivery

Year 1 – full time at Training 2000
OR x6 four week blocks and 1 day per week to complete the Technical Certificate (if required)

Year 2 – 1 day per week to complete the Technical Certificate (if required) / assessment in your workplace

Year 3-4 – assessment in your workplace

Job example

Toolmaker (Manufacture), Toolmaker (Research and Development), Tool & Die Maintenance Technician

Useful information

Successful completion of this Apprenticeship provides you with professional status (EngTech) which will be understood and sought after by your peers, employers, suppliers, customers and your wider professional network.

Date last updated:07 September 2021

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